Quadratic forging for nickel superalloys

Quadratic forging for nickel superalloys

The quadruple forge is an innovative add-on module that allows conventional presses to operate as specialized quick-locking machines. By inserting this device into the press, not only is the machine more flexible, but also the production process is significantly more efficient. Conventional quick-locking machines are often expensive and can require specific maintenance and space, which increases operating costs and production complexity. With our technology, conventional presses can be easily converted to full-fledged quick-lock machines without the need for new equipment, significantly reducing production costs and improving return on investment. Our solution was designed for a hydraulic press with a nominal force of 25 MN. The requirement arose with the intention of expanding the portfolio of technologies offered. The machine with a stroke of 100 - 200 mm is to enable the forming of material with a cross-sectional size of 50 - 350 mm and also requires the design of a method of changing anvils, including a structural solution. 

Technical parameters

Basic dimensions

• Maximum height: 1700 mm (when the fixture is fully open)
• Maximum width: 1400 mm (narrowing to 1100 mm at the bottom)
• Maximum depth: 1000 mm
  
  

Connection to the press

• Dimensions of ram connection plate: 850 x 800 mm
• Dimensions of work table: 850 x 850 mm
• Connection method: 4 x M48 bolt + 2 pens
  
  

Press parameters

• Maximum possible press load: 25 MN
• Normal technology load per anvil: 6.1 MN
• Maximum cross-sectional dimension of the ingot: 350 mm
• Minimum forging cross-sectional dimension: 50 mm
• Required tool stroke: 100 - 200 mm

The functional specimen with internal designation VGF2100020 was created as part of an internal research project. This project entitled "IVP2002 Ni superalloys" was funded by the Ministry of Industry and Trade (MIT).